Virtual Commissioning

Our virtual commissioning technology transforms production planning, allowing systems to be simulated, validated and optimised before a single physical component is installed. Experience error-free deployments, accelerated schedules and dramatically reduced implementation costs - all through intelligent digital foresight.

Robot and PLC Program Validation

Debugging and testing allows PLC and robot programs to be debugged in a virtual environment, ensuring that the software is error-free before it is deployed on physical hardware.
Control Logic Integration enables the integration and testing of PLCs and robot controllers with a digital model, simulating control sequences and system behaviour under different scenarios.
Safety systems are validated virtually, ensuring compliance with industry standards without the need for physical hardware.

Process Validation

Simulation of mechanical, electrical and pneumatic processes to validate functionality before implementation.

The use of digital twin technology provides insight into real-world behaviour, enabling early detection of errors and inefficiencies.

Factory Acceptance Testing ensures systems meet requirements by virtually validating processes, reducing the risks associated with traditional commissioning.

Optimization

Cycle Time Verification checks cycle times and identifies bottlenecks to optimise production efficiency.

Energy and Throughput Optimisation allows virtual optimisation of energy consumption and throughput times during the design phase.

Continuous Improvement through post-deployment feedback is used to refine digital models and further improve system performance.

Robot and PLC Program Validation

Debugging and testing allows PLC and robot programs to be debugged in a virtual environment, ensuring that the software is error-free before it is deployed on physical hardware.
Control Logic Integration enables the integration and testing of PLCs and robot controllers with a digital model, simulating control sequences and system behaviour under different scenarios.
Safety systems are validated virtually, ensuring compliance with industry standards without the need for physical hardware.

Process Validation

Simulation of mechanical, electrical and pneumatic processes to validate functionality before implementation.

The use of digital twin technology provides insight into real-world behaviour, enabling early detection of errors and inefficiencies.

Factory Acceptance Testing ensures systems meet requirements by virtually validating processes, reducing the risks associated with traditional commissioning.

Optimization

Cycle Time Verification checks cycle times and identifies bottlenecks to optimise production efficiency.

Energy and Throughput Optimisation allows virtual optimisation of energy consumption and throughput times during the design phase.

Continuous Improvement through post-deployment feedback is used to refine digital models and further improve system performance.

Robot and PLC Program Validation

Debugging and testing allows PLC and robot programs to be debugged in a virtual environment, ensuring that the software is error-free before it is deployed on physical hardware.
Control Logic Integration enables the integration and testing of PLCs and robot controllers with a digital model, simulating control sequences and system behaviour under different scenarios.
Safety systems are validated virtually, ensuring compliance with industry standards without the need for physical hardware.

Process Validation

Simulation of mechanical, electrical and pneumatic processes to validate functionality before implementation.
The use of digital twin technology provides insight into real-world behaviour, enabling early detection of errors and inefficiencies.
Factory Acceptance Testing ensures systems meet requirements by virtually validating processes, reducing the risks associated with traditional commissioning.

Optimization

Cycle Time Verification checks cycle times and identifies bottlenecks to optimise production efficiency.
Energy and Throughput Optimisation allows virtual optimisation of energy consumption and throughput times during the design phase.
Continuous Improvement through post-deployment feedback is used to refine digital models and further improve system performance.

Our processes

By providing comprehensive pilot project support and partnering closely with our customers, we enable companies new to virtual commissioning to successfully navigate the complexities of this process with expert guidance and cutting-edge technology solutions. Our collaborative approach ensures that we work hand-in-hand with clients, leveraging their industry expertise alongside our virtual commissioning knowledge to achieve optimal results.
By partnering with our expert teams on virtual commissioning projects, you can leverage our specialised skills and advanced technologies to streamline the automation implementation process. This collaborative approach combines your industry knowledge with our virtual commissioning expertise, ultimately resulting in faster project delivery, improved customer acceptance and a more efficient overall process. Together, we create tailored solutions that meet your specific needs and drive mutual success.
The basis for optimisation is a thorough analysis of the current engineering workflow and the definition of clear objectives for virtual commissioning. This is followed by developing an accurate digital twin, running simulations, automating routine tasks, fostering cross-team collaboration, conducting iterative testing and measuring ROI - all aimed at streamlining the engineering process and increasing the efficiency of system commissioning through virtual environments.