Virtual Commissioning

Test systems
before they exist.

Validate PLC logic, robot behavior, and process interactions in a virtual environment before real commissioning begins.

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ABOUT VC

What is
Virtual Commissioning?

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Virtual commissioning (VC) is the simulation-based validation of automation systems before they are deployed in the real environment. It allows testing of PLC logic, robot programs, and system behavior using a digital twin of the production system.

Virtual Commissioning Digital Twin
Digital Twin Environment

What this means in practice:

Faster Commissioning
Validate automation logic before deployment and reduce time on-site significantly.
Early Error Detection
Identify logic issues, collisions, and interlocks long before real hardware is involved.
Iterate Without Risk
Test changes instantly without impacting production systems or schedules.
Reduced Downtime
Minimize unexpected issues during ramp-up and ensure a smoother start of production.
Video

See the virtual model before the real startup.

Virtual Commissioning Showcase

Why Virtual Commissioning?

Virtual training prepares employees for real-world plant operations in a realistic way, without risks to production, machines, or personnel. Knowledge is built early, delivered in a standardized way, and made directly applicable.

Reliable Logic and Secure Communication

Control logic, interlocks, and communication are validated before physical commissioning to prevent later functional issues.

Safer Handling of Exceptions

Faults, special cases, and critical scenarios become visible and testable early, making startup more predictable and robust.

Validated Safety Functions

Safety-relevant scenarios are tested early so risks for people, equipment, and production can be reduced before go-live.

Stable and Consistent Processes

Process flows and sequences are verified in advance so the production system runs reliably without unexpected deviations.

Virtual Commissioning IMpact

Higher Quality

Software, workflows, and commissioning quality improve through earlier validation and testing.

More Plannable

Coordination between operator and supplier happens earlier and on a more reliable basis.

More Efficient

Time, cost, and resources are reduced because issues become visible before physical startup.

Safer

Faults, exception cases, and critical test scenarios can be validated without production risk.

Start Your Project

Bring virtual commissioning into your real project workflow.

Discuss your use case, validate your automation logic earlier, and reduce surprises before physical startup begins.

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