{"id":7943,"date":"2026-06-09T13:21:52","date_gmt":"2026-06-09T12:21:52","guid":{"rendered":"https:\/\/www.eks-intec.com\/?p=7943"},"modified":"2026-06-16T10:30:46","modified_gmt":"2026-06-16T09:30:46","slug":"robotic-challenge","status":"publish","type":"post","link":"https:\/\/www.eks-intec.com\/de\/robotic-challenge\/","title":{"rendered":"Robotic Challenge"},"content":{"rendered":"\n<style data-wp-block-html=\"css\">\n.eks-robotics-section,\n.eks-robotics-section * {\n  box-sizing: border-box !important;\n}\n\n.eks-robotics-section {\n  --eks-blue: #0956a0 !important;\n  --eks-blue-dark: #073d72 !important;\n  --eks-blue-light: #eaf4ff !important;\n  --eks-text: #0f1720 !important;\n  --eks-text-soft: #5d6b78 !important;\n  --eks-border: rgba(9, 86, 160, 0.12) !important;\n  --eks-bg: #ffffff !important;\n  --eks-white: #ffffff !important;\n  --eks-shadow: 0 18px 50px rgba(15, 23, 32, 0.08) !important;\n\n  width: 100% !important;\n  max-width: 100% !important;\n  overflow-x: 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 }\n\n  .eks-robotics-block p {\n    font-size: 14px !important;\n    line-height: 1.7 !important;\n  }\n}\n<\/style>\n\n<script>\n  document.addEventListener(\"DOMContentLoaded\", function () {\n    document.querySelectorAll(\".eks-robotics-section\").forEach(function (wrapper) {\n      const buttons = wrapper.querySelectorAll(\".eks-robotics-lang-btn\");\n      const languages = wrapper.querySelectorAll(\".eks-robotics-lang\");\n\n      buttons.forEach(function (button) {\n        button.addEventListener(\"click\", function () {\n          const lang = button.getAttribute(\"data-lang\");\n\n          buttons.forEach(function (btn) {\n            btn.classList.remove(\"is-active\");\n            btn.setAttribute(\"aria-pressed\", \"false\");\n          });\n\n          languages.forEach(function (content) {\n            content.classList.remove(\"is-active\");\n          });\n\n          button.classList.add(\"is-active\");\n          button.setAttribute(\"aria-pressed\", \"true\");\n\n          const target = wrapper.querySelector('.eks-robotics-lang[data-lang-content=\"' + lang + '\"]');\n          if (target) target.classList.add(\"is-active\");\n        });\n      });\n    });\n  });\n<\/script>\n\n\n<div class=\"eks-robotics-section\">\n  <div class=\"eks-robotics-wrap\">\n\n    <div class=\"eks-robotics-lang-switch\" aria-label=\"Language switcher\">\n      <button class=\"eks-robotics-lang-btn is-active\" type=\"button\" data-lang=\"de\" aria-pressed=\"true\">DE<\/button>\n      <button class=\"eks-robotics-lang-btn\" type=\"button\" data-lang=\"en\" aria-pressed=\"false\">EN<\/button>\n    <\/div>\n\n    <div class=\"eks-robotics-lang is-active\" data-lang-content=\"de\">\n\n      <div class=\"eks-robotics-intro\">\n        <div>\n          <div class=\"eks-robotics-eyebrow\">Robotik Challenge 2026<\/div>\n          <h1 class=\"eks-robotics-title\">\n            Robotik Challenge im Bereich des <span>Leitungssatzes<\/span>\n          <\/h1>\n        <\/div>\n      <\/div>\n\n      <div class=\"eks-robotics-block\">\n        <p>\n          Die EKS-L\u00f6sung f\u00fcr die Robotik Challenge 2026 (<a class=\"eks-robotics-link\" href=\"https:\/\/www.leitungssatz-hub.de\/robotik-challenge\/\" target=\"_blank\" rel=\"noopener noreferrer\">Robotik Challenge &#8211; Transformations-Hub Leitungssatz<\/a>) basiert auf einer flexiblen automatisierten Produktionszelle zur robotergest\u00fctzten Montage des hybriden Leitungssatzmoduls &#8211; bestehend aus verschiedenen Einzeladern, einer verdrillten Doppelader, einer Koaxleitung sowie einem Hybridstecksystem.\n        <\/p>\n      <\/div>\n\n      <div class=\"eks-robotics-image-card\">\n        <img decoding=\"async\" src=\"https:\/\/www.eks-intec.com\/wp-content\/uploads\/2026\/06\/BildEKS2-scaled.avif\" alt=\"Automatisierte Produktionszelle Robotik Challenge\">\n      <\/div>\n\n      <div class=\"eks-robotics-block\">\n        <p>\n          Die Materialanlieferung erfolgt \u00fcber zwei Stauf\u00f6rderb\u00e4nder mit speziellen Bauteiltr\u00e4gern: Ein F\u00f6rderband liefert die Kabel an, der zweite Stauf\u00f6rderer die Stecker. Pro Leitungssatz wird eine Palette mit Kabeln und eine mit Steckern bereitgestellt. Dabei k\u00f6nnen drei verschiedene Kabell\u00e4ngen (800mm, 1000mm, 1200mm) verarbeitet werden. Das Ausschleusen der fertigen Baugruppen erfolgt \u00fcber ein separates F\u00f6rderband. Die Best\u00fcckung der Stauf\u00f6rderer und Entladung der fertigen Teile erfolgt durch einen Werker au\u00dferhalb der Zelle. Hier wurden entsprechende Ma\u00dfnahmen wie Pendelklappen\/Eingriffsschutz beim Be- und Entladeprozess ber\u00fccksichtigt.\n        <\/p>\n        <p>\n          Das Herzst\u00fcck der Anlage bildet ein Drehtisch, der f\u00fcr eine parallele Montage zur Optimierung der Taktzeit in zwei H\u00e4lften aufgeteilt ist. Auf dem Drehtisch befinden sich Formnester, die das pr\u00e4zise Verbinden von Kabel und Stecker erm\u00f6glichen. Dabei wird auch die Sekund\u00e4rverriegelung der Steckverbindung geschlossen. Eine einstellbare Kabelf\u00fchrung sorgt f\u00fcr maximale Flexibilit\u00e4t und erm\u00f6glicht die Verarbeitung unterschiedlicher Kabell\u00e4ngen. Fehlerhafte Komponenten werden automatisch in eine NiO-\/Ausschleus-Box abgelegt.\n        <\/p>\n      <\/div>\n\n      <div class=\"eks-robotics-image-card\">\n        <img decoding=\"async\" src=\"https:\/\/www.eks-intec.com\/wp-content\/uploads\/2026\/06\/BildEKS3-scaled.avif\" alt=\"Anlagenbild Robotik Challenge Leitungssatz\">\n      <\/div>\n\n      <div class=\"eks-robotics-block\">\n        <p>\n          F\u00fcr den Zusammenbau kommen zwei kollaborierende Roboter zum Einsatz. Ein dritter, konventioneller 6-Achs-Roboter \u00fcbernimmt die Ausschleusung der Baugruppe. Die Roboter k\u00f6nnen die Einsteckkraft der Kabel messen. Die Greifsysteme sind mit Kameras ausgestattet, um Kabelenden pr\u00e4zise zu erkennen und zu greifen. Doppelgreifer (Double Tooling) erm\u00f6glichen das taktzeit-optimierte Bauteilhandling. Highlight ist hier ein CFK-Freiform-Greifer, der explizit f\u00fcr den Einsatzfall ausgelegt (und mit FEM untermauert) wurde. Zum Setzen der Kabelbinder kommt ein Spezialwerkzeug zum Einsatz.\n        <\/p>\n        <p>\n          Neben dem Layout, dem Sicherheitskonzept, der Verf\u00fcgbarkeitsanalyse und der Taktzeitanalyse, wurden die Prozesssimulation (Siemens ProcessSimulate), die Roboter- (ABB RobotStudio) und SPS-Programmierung (RF::ViPer), sowie deren Absicherung durch die Virtuelle Inbetriebnahme mittels RF::SUITE komplett virtuell realisiert. Dabei wurde ein kompletter digitaler Zwilling der Produktionszelle aufgebaut. Hierf\u00fcr wurde ein detailliertes digitales 3D-Modell aufgebaut, das Roboterprogramme, SPS-Logik, Sensorik, E\/A-Kommunikation sowie das Prozessverhalten \u00fcber Shared-Memory-Kommunikation integriert. RF::ViPer simuliert hier Peripherieger\u00e4te wie F\u00f6rderbandantriebe, Drehtischmotoren und RFID-Technologie. Kritische Prozesse wie das Best\u00fccken von Steckverbindern, die Handhabung und Positionierung flexibler Kabel, sowie die Synchronisation von Sensoren und digitalen E\/A werden dadurch fr\u00fchzeitig validiert. RF::Recorder zeichnet Prozessdaten auf, die anschlie\u00dfend mit RF::SCOUT zur Analyse von Prozesskontrollpunkten und Fehlerursachen ausgewertet wurden. Mit RF::EDdi wurde die gesamte Umgebung zudem als interaktives Schulungsmodell mit konfigurierbaren Fehlerszenarien f\u00fcr Training und Fehlerbehebung genutzt. Auch ein Export nach NVIDIA Omniverse erfolgte f\u00fcr fotorealistische Multi-User-Simulationen.\n        <\/p>\n      <\/div>\n\n      <div class=\"eks-robotics-block\">\n        <p>\n          F\u00fcr das durchg\u00e4ngige Datenmanagement wurde RF::CEREB genutzt und ein Konzept f\u00fcr eine AAS-basierte Digitale Montagespezifikation entwickelt, die vorhandene VEC\/KBL- und weitere Daten verlinkt.\n        <\/p>\n        <p>\n          Die EKS-L\u00f6sung kombiniert also einen flexiblen Zellaufbau, moderne kollaborative Robotik und einen durchg\u00e4ngigen digitalen Zwilling. Dadurch k\u00f6nnen unterschiedliche Kabell\u00e4ngen verarbeitet, Montageprozesse abgesichert, Inbetriebnahmezeiten reduziert und Bediener bereits vor der realen Anlagenverf\u00fcgbarkeit umfassend geschult werden.\n        <\/p>\n      <\/div>\n\n      <div class=\"eks-robotics-image-card\">\n        <img decoding=\"async\" src=\"https:\/\/www.eks-intec.com\/wp-content\/uploads\/2026\/06\/RoboticChallangeMain-0000901.avif\">\n      <\/div>\n\n    <\/div>\n\n    <div class=\"eks-robotics-lang\" data-lang-content=\"en\">\n\n      <div class=\"eks-robotics-intro\">\n        <div>\n          <div class=\"eks-robotics-eyebrow\">Robotics Challenge 2026<\/div>\n          <h1 class=\"eks-robotics-title\">\n            Robotics Challenge in the field of <span>wiring harnesses<\/span>\n          <\/h1>\n        <\/div>\n      <\/div>\n\n      <div class=\"eks-robotics-block\">\n        <p>\n          The EKS solution for the Robotics Challenge 2026 (<a class=\"eks-robotics-link\" href=\"https:\/\/www.leitungssatz-hub.de\/robotik-challenge\/\" target=\"_blank\" rel=\"noopener noreferrer\">Robotics Challenge &#8211; Transformation Hub Wiring Harness<\/a>) is based on a flexible automated production cell for robot-supported assembly of the hybrid wiring harness module &#8211; consisting of various single wires, a twisted pair, a coaxial cable, and a hybrid connector system.\n        <\/p>\n      <\/div>\n\n      <div class=\"eks-robotics-image-card\">\n        <img decoding=\"async\" src=\"https:\/\/www.eks-intec.com\/wp-content\/uploads\/2026\/06\/BildEKS2-scaled.avif\" alt=\"Automated production cell Robotics Challenge\">\n      <\/div>\n\n      <div class=\"eks-robotics-block\">\n        <p>\n          Material supply is carried out via two accumulating conveyor belts with special component carriers: one conveyor belt supplies the cables, while the second accumulating conveyor supplies the connectors. For each wiring harness, one pallet with cables and one with connectors is provided. Three different cable lengths (800mm, 1000mm, 1200mm) can be processed. The finished assemblies are discharged via a separate conveyor belt. The loading of the accumulating conveyors and the unloading of the finished parts are carried out by an operator outside the cell. Corresponding measures such as swing flaps\/access protection during the loading and unloading process were taken into account.\n        <\/p>\n        <p>\n          The heart of the system is a rotary table, which is divided into two halves for parallel assembly in order to optimize cycle time. The rotary table contains form nests that enable the precise connection of cable and connector. The secondary locking mechanism of the plug connection is also closed in the process. An adjustable cable guide ensures maximum flexibility and enables the processing of different cable lengths. Faulty components are automatically placed in a NOK\/discharge box.\n        <\/p>\n      <\/div>\n\n      <div class=\"eks-robotics-image-card\">\n        <img decoding=\"async\" src=\"https:\/\/www.eks-intec.com\/wp-content\/uploads\/2026\/06\/BildEKS3-scaled.avif\" alt=\"System image Robotics Challenge wiring harness\">\n      <\/div>\n\n      <div class=\"eks-robotics-block\">\n        <p>\n          Two collaborating robots are used for assembly. A third conventional 6-axis robot handles the discharge of the assembly. The robots can measure the insertion force of the cables. The gripping systems are equipped with cameras to precisely detect and grip cable ends. Double grippers (double tooling) enable cycle-time-optimized component handling. A highlight is a CFRP freeform gripper that was explicitly designed for this application and supported by FEM analysis. A special tool is used to set the cable ties.\n        <\/p>\n        <p>\n          In addition to the layout, the safety concept, the availability analysis, and the cycle time analysis, the process simulation (Siemens ProcessSimulate), robot programming (ABB RobotStudio), and PLC programming (RF::ViPer), as well as their validation through Virtual Commissioning using RF::SUITE, were completely realized virtually. A complete digital twin of the production cell was created. For this purpose, a detailed digital 3D model was built that integrates robot programs, PLC logic, sensors, I\/O communication, and process behavior via shared memory communication. RF::ViPer simulates peripheral devices such as conveyor drives, rotary table motors, and RFID technology. Critical processes such as connector loading, handling and positioning of flexible cables, and synchronization of sensors and digital I\/O are validated at an early stage. RF::Recorder records process data, which was then evaluated with RF::SCOUT to analyze process control points and root causes of errors. With RF::EDdi, the entire environment was also used as an interactive training model with configurable fault scenarios for training and troubleshooting. An export to NVIDIA Omniverse was also carried out for photorealistic multi-user simulations.\n        <\/p>\n      <\/div>\n\n      <div class=\"eks-robotics-block\">\n        <p>\n          RF::CEREB was used for end-to-end data management, and a concept for an AAS-based digital assembly specification was developed that links existing VEC\/KBL and further data.\n        <\/p>\n        <p>\n          The EKS solution therefore combines a flexible cell setup, modern collaborative robotics, and an end-to-end digital twin. As a result, different cable lengths can be processed, assembly processes can be validated, commissioning times can be reduced, and operators can be comprehensively trained before the real system is available.\n        <\/p>\n      <\/div>\n\n      <div class=\"eks-robotics-image-card\">\n        <img decoding=\"async\" src=\"https:\/\/www.eks-intec.com\/wp-content\/uploads\/2026\/06\/RoboticChallangeMain-0000901.avif\">\n      <\/div>\n\n    <\/div>\n\n  <\/div>\n<\/div>\n","protected":false},"excerpt":{"rendered":"<p>DE EN Robotik Challenge 2026 Robotik Challenge im Bereich des Leitungssatzes Die EKS-L\u00f6sung f\u00fcr die Robotik Challenge 2026 (Robotik Challenge &#8211; Transformations-Hub Leitungssatz) basiert auf einer flexiblen automatisierten Produktionszelle zur robotergest\u00fctzten Montage des hybriden Leitungssatzmoduls &#8211; bestehend aus verschiedenen Einzeladern, einer verdrillten Doppelader, einer Koaxleitung sowie einem Hybridstecksystem. Die Materialanlieferung erfolgt \u00fcber zwei Stauf\u00f6rderb\u00e4nder mit [&hellip;]<\/p>\n","protected":false},"author":7,"featured_media":7942,"comment_status":"closed","ping_status":"closed","sticky":false,"template":"","format":"standard","meta":{"_acf_changed":false,"footnotes":""},"categories":[29,159,28],"tags":[],"class_list":["post-7943","post","type-post","status-publish","format-standard","has-post-thumbnail","hentry","category-digital-twin-factory-automation","category-rfsuite","category-technology-innovation"],"acf":[],"yoast_head":"<!-- This site is optimized with the Yoast SEO Premium plugin v27.5 (Yoast SEO v27.5) - https:\/\/yoast.com\/product\/yoast-seo-premium-wordpress\/ -->\n<title>Robotic Challenge - EKS Site<\/title>\n<meta name=\"robots\" content=\"index, follow, max-snippet:-1, max-image-preview:large, max-video-preview:-1\" \/>\n<link rel=\"canonical\" href=\"https:\/\/www.eks-intec.com\/de\/robotic-challenge\/\" \/>\n<meta property=\"og:locale\" content=\"de_DE\" \/>\n<meta property=\"og:type\" content=\"article\" \/>\n<meta property=\"og:title\" content=\"Robotic Challenge\" \/>\n<meta property=\"og:description\" content=\"DE EN Robotik Challenge 2026 Robotik Challenge im Bereich des Leitungssatzes Die EKS-L\u00f6sung f\u00fcr die Robotik Challenge 2026 (Robotik Challenge &#8211; Transformations-Hub Leitungssatz) basiert auf einer flexiblen automatisierten Produktionszelle zur robotergest\u00fctzten Montage des hybriden Leitungssatzmoduls &#8211; bestehend aus verschiedenen Einzeladern, einer verdrillten Doppelader, einer Koaxleitung sowie einem Hybridstecksystem. 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